Strengths

XYLAN Coating

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How to choose the right one for your applications?

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How each stands up to a variety of environments?

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Why pretreatments/primers are crucial to success?

The corrosive elements of the environment are responsible for today's advanced coatings. Previously, fasteners were protected by electroplating, cadmium or zinc. But stringent environmental rules changed that. Further, zinc coatings cause uneven, unpredictable results.

Then, in the early 1970s, chemists developed matrix coatings based on fluoropolymers. One of the first was a product named “Xylan 1010”.

 
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WHAT IS XYLAN?
Xylan is a blend of fluoropolymers, engineering plastics and selected corrosion inhibitors which, unlike conventional fluoropoLymer coatings, is tailored to provide specific properties for specific Applications. This gives each Xylan coating the qualities the application most demands. Among:

Low friction (as low as 0.055).

Remarkable adhesion.

Unusual resistance to wear and abrasion.

Excellent resistance to corrosion.

Resistance to chipping.

Resistance to the elements: weather, sunlight, salt water.

Working temperature range from -420°F/ -250°C to +500°F/+260°C.

Available in a wide range of colors.

Xylan's versatility is best demonstrated as a coating for stud bolts and nuts, where t provides Unparalleled performance in ease of installation, resistance to corrosion and ease of removal. While sheer economy virtually dictates the use of Xylan on standard production steel nuts and bolts, it can be used with similar benefits on stainless steel and monel even titanium (to ease galling problems). . . .

There are four basic large-fastener coatings from which to choose. Here are brief descriptions

  1. XYLAN 1014:
    This is the backbone of our products. raving been used successfully for 35 years. Xylan 1014 is idea for aerospace applications demanding service from cryogenic temperatures all the way to hot reactors operating at 500°F/ 260°C, and in environments from sub sea to splash zone to radio antennas. Xylan 1014 has the widest range of temperature capability of any of Unbrako fastener-class coatings. lt performs in all automotive fluids, almost al solvents and acids. lt reduces makeup torque by as much as 70% and can be made up and broken out numerous times with little or no damage to the coating. Xylan 1014 has a variable cure schedule for sensitive substrates.

    Note: lt performs less well in caustics and UV light, and it exceeds Federal VOC limits.






     

  2. XYLAN 1400:
    Xylan 1400 has superb chemical and salt-spray resistance, equal to or slightly better than Xylan 1014. lt performs well in caustic environments, and comes in a wide range of colors. lt is used primarily in situations in which the use temperature range is limited, and when repetitive makes and breaks are not required.

    Note: Xylan 1400 does not have a variable cure schedule, and must be cured at 4000F/2050 for 10 minutes. lt exceeds Federal VOC limits and is susceptible to UV degradation.

     



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  4. XYLAN 1424.
    Xylan 1424 combines the performance characteristics of Xylan 1014 & Xylan 1400 into one VOC compliant coating. (One exception: it does not have the wide range of working temperatures of Xyian 1014, performing best from -400F/-400C to +4000F/+2050C). Its chemical resistance equals that of Xylan 1400, and it can be used for repeated makes and breaks. Xylan 1424 also reduces make-up torque by as much as 7O%. Xylan 1424 is intended to replace 1014 in environmentally sensitive areas and where the end-use equipment is exposed to caustic environments. Xylan 1427 is similar to 1424 but has a corrosion inhibitor (and is intended to replace Xylan 1O7O).


     

  5. XYLAN 1514:
    This coating is designed for applications which demand superior resistance to UV and/or decorative appearances. Xylan 1514 contains sufficient lubricant to facilitate make-up. lt withstands all household chemicals and is intended for use up to 250'F/120'C. It comes in a wide range of colors, including white.

    Note: Xylan 1514 is not recommended for repeat makes and breaks or where strong chemicals are present. lt exceeds Federal VOC limits.

Pretreatment: the crucial ingredient
Xylan coatings are remarkable in their performance. Applications vary from exposure to sub sea, splash-zone and refinery environments to uses requiring UV resistance. The corrosion resistance of Xylan, however, is proportional to the amount of pretreatment given the substrate.

Pretreatment can vary from something as simple as a solvent wipe or thermal oxidation to gritblasting and the application of a sacrificial primer. The method chosen depends on the substrate material and the performance requirements of
the coated part.

Important to remember is that one specific Xylan coating will not perform to the maximum in all environments. This is why our "engineers" Xylan coatings to meet the user’s specific demands.

ln some applications the combined thickness of primer and Xylan coating may require over sizing of nuts to accommodate the coating system.

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